Deboss

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Deboss Printing

Deboss is the opposite of emboss.
Instead of raising the design, deboss pushes the artwork into the substrate, creating a sunken / recessed effect.

It is widely used in:

  • Luxury rigid boxes
  • Magnetic closure boxes
  • Handmade bags
  • Leatherette packaging
  • Book covers
  • Business cards
  • Minimalist luxury branding

 

  1. WHAT IS DEBOSS PRINTING?

Debossing is a pressure + heat finishing process that indents the artwork into the material.

 How it works?

metal die presses downward.
No material is raised → instead it is compressed.

Deboss can be:

  • Blind Deboss (no ink, no foil)
  • Registered Deboss + Printing
  • Foil Deboss
  • Deep Deboss
  1. MAIN DEBOSSING TECHNIQUES

 2.1 Blind Deboss

No color, no foil — just an indented mark.

Effects:

  • Minimalist
  • Subtle
  • Clean luxury feel

Used for:

  • Premium rigid boxes
  • Kraft boxes
  • Leather & PU covers
  • Corporate packaging

 2.2 Registered Deboss

Deboss aligned exactly with printed design.

Example:
A black printed logo → debossed inside its shape.

Registration accuracy: ±0.2 mm

Used for:

  • Logos
  • Typography
  • Pattern and texture designs

 2.3 Foil Deboss

Hot Foil + Deboss combined.

Metallic foil is transferred and simultaneously pressed into the material, creating a sunken metallic design.

Used for:

  • Luxury perfume boxes
  • Metallic outline logos
  • Hot foil branding with depth

 2.4 Deep Deboss (Ultra-Deep)

Using:

  • Extra pressure
  • Thick cardboard
  • Soft-touch laminated substrates

Creates a strong, highly visible indentation.

Used for:

  • Rigid boxes
  • Premium notebooks
  • Luxury bag designs

2.5 Pattern Deboss (Texture Deboss)

Die with repeating textures:

Common patterns:

  • Leather texture
  • Linen
  • Fabric
  • Geometric
  • Wave / wood / stone patterns

Used for:

  • Handmade boxes
  • Designer packaging
  • Premium catalog covers
  1. DEBOSS PRODUCTION PROCESS (STEP-BY-STEP)

Artwork Preparation

  • Deboss layer created separately
  • Vector artwork required (AI / PDF)
  • Marking for registration

 Die Manufacturing

Types of dies:

  • Magnesium → fast, budget
  • Brass → highest quality
  • Steel → extremely long run
  • Polymer → short-run jobs

Brass dies allow:

  • Deep deboss
  • Sculpted details
  • Large coverage designs

 Make-Ready Setup

Machine adjustments:

  • Heat: 70–150°C
  • Pressure: 100–500 kg depending on area
  • Die alignment
  • Substrate feeding guides

 Deboss Operation

Material passes between:

  • Heated die
  • Counter force plate

Indentation depth:
0.15 mm – 1.5+ mm depending on:

  • Material thickness
  • Die quality
  • Pressure settings

 Cooling & Finishing

The indentation becomes permanent as the fiber cools.

  1. BEST MATERIALS FOR DEBOSSING

Debossing requires materials that compress well.

✔ BEST MATERIALS

Paper & cardboard:

  • 250–600 gsm cardboard
  • Greyboard + wrapped paper (for rigid boxes)
  • Kraft
  • Duplex / triplex
  • Soft-touch laminated papers
  • Uncoated specialty paper
  • Black dyed-through paper

Flexible materials:

  • Leatherette
  • PU leather
  • PVC
  • Fabric-coated board

MATERIALS TO AVOID

  • Thin paper < 170 gsm
  • Very glossy coated paper
  • Low-density recycled paper
  • Metallic laminated paper (too hard)
  1. COST FACTORS FOR DEBOSS PRINTING

Deboss pricing depends on:

Die Cost

  • Small magnesium die: cheapest
  • Brass die: high cost, best detail
  • Deep-structured brass die: premium

 Artwork Size

Larger area → higher pressure → more cost.

Design Complexity

  • Simple logo → cheap
  • Multilevel, sculpted → expensive

Material Thickness

Thicker substrates need stronger press machines.

 Order Quantity

High quantities reduce unit price.

  1. ADVANTAGES OF DEBOSSING

✔ Creates premium, luxury feel
✔ Works great with thick cardboard
✔ Has strong tactile impact
✔ Enhances brand value
✔ High durability, does not fade
✔ No ink required

  1. DISADVANTAGES OF DEBOSSING

 Requires die cost
Not ideal for thin papers
Registration must be precise
Large deboss areas increase cost
Harder to achieve on laminated/glossy materials

  1. COMMON USE CASES

Luxury Packaging

  • Rigid boxes
  • Magnetic closure boxes
  • Jewelry boxes
  • Perfume boxes
  • Premium gift boxes

 Paper Bags

  • Kraft bags
  • Rope handle premium bags

 Publishing

  • Notebook covers
  • Folder & catalog covers
  • Luxury book series

Branding

  • Logos
  • Minimalist designs
  • Badges, monograms
  • Pattern textures
  1. COMPARISON: DEBOSS VS EMBOSS

Feature

Deboss

Emboss

Surface

Indented

Raised

Best Use

Thick card, leather

Logos, highlights

With Foil

Foil Deboss

Foil Emboss

Die Cost

Medium

Medium–High

Luxury Appearance

⭐⭐⭐⭐⭐

⭐⭐⭐⭐

Paper Stress

Low

High (stretching fibers)

Deboss looks more premium and modern, while emboss looks more classic and elegant.



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KBC Printing & Packaging

Since 2005 KBC Printing & Packaging A.Ş. is a leading printing and packaging solutions provider, specializing in custom-designed packaging products that enhance brand value and elevate product presentation. With years of industry experience, advanced production technology, and a customer-oriented approach, we deliver high-quality, cost-effective, and sustainable packaging solutions for businesses of all sizes.
From concept design to production and delivery, KBC ensures precision, creativity, and innovation in every project, helping brands stand out in a competitive market.

Contact

Litros Yolu 2.Matbaacılar Sitesi. 4ND9/B
Post Code: 34010 Topkapı - Zeytinburnu/İstanbul

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